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  • Diamond Wire Loop Saw for Cutting Sapphire| CHINA|Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Sapphire Präzisions-Diamantdrahtschlaufe zum Schneiden von Saphir Üblicherweise ist das Saphirschneiden mit dem feinen Diamantdraht (keine Schlaufe), die Hin- und Herbewegung und die Geschwindigkeit sehr gering. Wie 0,3 mm Drahtdurchmesser, Schneiden 2-3 Zoll Saphir, brauchen 3-4 Stunden. Für den Loop-Diamantdraht mit einem Durchmesser von 0,7 mm und einer Länge von 4000 mm konnte jedoch mit einer Geschwindigkeit von 20 m / s gearbeitet werden. Das Schneiden dauert nur 30 Minuten, und die Oberflächenbeschaffenheit liegt zwischen 0,473 und 0,7 μm. Wir bieten einen umfassenden technischen und langfristigen Support für die Bedürfnisse unserer Kunden, einschließlich der personalisierten Empfehlungen. Performance Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature Diamond Wire Loop Cutters are specialized cutting tools designed for precise and efficient cutting of hard and brittle materials like sapphire. features for cutting sapphire: Diamond-Coated Wire: Diamond Wire Loop Cutters are equipped with a wire loop coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, providing exceptional cutting capabilities. Precision Cutting: These cutters excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: Diamond Wire Loop Cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: These cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization and reducing costs. Low Heat Generation: Due to their efficient cutting mechanism, Diamond Wire Loop Cutters generate minimal heat during the cutting process. This feature is critical for sapphire, as it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: These cutters can operate at relatively high cutting speeds, allowing for efficient production processes. High cutting speed contributes to increased productivity. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods. This reduces maintenance and replacement costs over time. Versatility: While sapphire is a primary application, Diamond Wire Loop Cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Tensile Strength: The wire used in these cutters exhibits excellent tensile strength, ensuring the stability and durability of the wire loop during the cutting process. Controlled Cutting Process: Diamond Wire Loop Cutters allow for precise control over the cutting process, enabling operators to achieve intricate cuts and shapes. Overall, the unique combination of diamond-coated wire, precision cutting capabilities, and minimized material loss makes Diamond Wire Loop Cutters highly suitable for cutting sapphire and other hard and brittle materials, meeting the demands of industries where accuracy and quality are paramount. Application Diamond Wire Loop Cutters are widely used for cutting sapphire, a hard and brittle material known for its use in various industries, particularly in electronics and optics. The application of Diamond Wire Loop Cutters in cutting sapphire includes: Wafer Production: In the semiconductor industry, sapphire wafers are used as substrates for the growth of gallium nitride (GaN) or silicon carbide (SiC) crystals. Diamond Wire Loop Cutters are employed to cut large sapphire boules into thin wafers with precise dimensions for use in semiconductor device fabrication. LED Production: Sapphire is a common substrate material for light-emitting diodes (LEDs) due to its excellent thermal and electrical properties. Diamond Wire Loop Cutters are used to slice sapphire into LED substrates of various sizes and thicknesses. Watch Crystals: Sapphire is used as a protective crystal for high-end watches. Diamond Wire Loop Cutters are used to cut and shape sapphire crystals to fit watch cases, ensuring a scratch-resistant and durable watch face. Optical Components: Sapphire is used in the production of optical components such as windows, lenses, and prisms. Diamond Wire Loop Cutters are employed to cut and shape sapphire blanks into precise optical elements. Sensor Windows: Sapphire is utilized in sensors for its durability and optical properties. Diamond Wire Loop Cutters are used to cut and shape sapphire sensor windows, ensuring high optical clarity and resistance to harsh environments. Artificial Jewelry: Synthetic sapphire is often used in the production of artificial jewelry. Diamond Wire Loop Cutters help in cutting and shaping synthetic sapphire gemstones for use in rings, necklaces, and other jewelry items. Scientific Research: Sapphire is used in various scientific applications, including research-grade optics and spectroscopy. Diamond Wire Loop Cutters are employed to customize sapphire components for experimental setups. Aerospace: Sapphire is used in aerospace applications for its durability and resistance to extreme conditions. Diamond Wire Loop Cutters are used to cut and shape sapphire components for aerospace equipment and instruments. Medical Devices: Sapphire is used in some medical devices and instruments due to its biocompatibility and hardness. Diamond Wire Loop Cutters help in shaping sapphire components for medical applications. Industrial Tools: Some cutting and drilling tools for industrial applications use sapphire tips. Diamond Wire Loop Cutters are used to cut and shape these sapphire tool components. Overall, Diamond Wire Loop Cutters play a crucial role in various industries where precision cutting of sapphire is required to produce high-quality components and products. Their ability to achieve clean, precise cuts with minimal material loss makes them valuable tools for working with this challenging material. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Diamond Wire Loop for Cutting Foam |Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Foam Diamantdraht-Kreissäge zum Schaumschneiden Der Loop Diamond Wire ist aufgrund seiner geringen Schnittkraft und seiner schmalen Schnittfugen ideal für spannungsarme, präzise und teure spröde Materialien und schwer zu knacken, hohe Schneidleistung. Hans bietet eine umfassende technische und langfristige Unterstützung für die Bedürfnisse unserer Kunden, einschließlich der personalisierten Empfehlungen für Diamantdrahtschlaufen mit Diamantdrahtsäge. Performance When using Diamond Wire Loop Saws to cut foam materials, their performance is characterized by several key factors that make them suitable for this application: Precision Cutting: Diamond Wire Loop Saws excel in precision cutting tasks. They can achieve clean and accurate cuts, allowing for the creation of custom shapes and sizes with tight tolerances in foam materials. Clean Edges: These saws produce clean and burr-free edges on foam, reducing the need for additional finishing processes and ensuring a polished appearance. Efficient Material Removal: Diamond Wire Loop Saws are efficient at removing material while minimizing material wastage. This is particularly valuable when cutting foam, which can be expensive and should be used efficiently. Minimal Dust and Debris: Foam cutting with Diamond Wire Loop Saws generates minimal dust and debris compared to other cutting methods, leading to a cleaner and safer working environment. Versatility: These saws are versatile and can cut various types of foam materials, including polyethylene foam, foam rubber, polyurethane foam, and more. They can handle a range of foam densities and thicknesses. High Cutting Speed: Diamond Wire Loop Saws can operate at relatively high cutting speeds, allowing for efficient production processes when working with foam. Longevity: Diamond-coated wires used in these saws have a longer lifespan compared to traditional cutting blades, reducing maintenance and replacement costs over time. Reduced Vibration: Diamond Wire Loop Saws typically produce less vibration during cutting, enhancing cutting accuracy and operator comfort. Ease of Use: These saws are relatively easy to operate, making them accessible to a wide range of users, including professionals and hobbyists. Customization: Diamond Wire Loop Saws allow for customization and intricate cuts, making them suitable for artistic and creative foam-cutting projects. Safety: When used correctly, Diamond Wire Loop Saws are considered safe tools for cutting foam materials. However, proper safety precautions should be followed, including the use of personal protective equipment (PPE). Low Maintenance: These saws require minimal maintenance, primarily focused on keeping the wire loop in good condition. Overall, the performance of Diamond Wire Loop Saws when cutting foam materials is characterized by their precision, efficiency, and versatility. They are valuable tools for industries and applications that require precise foam cutting, whether for packaging, manufacturing, artistic endeavors, or other purposes. Feature When using Diamond Wire Loop Saws to cut foam materials, several features and characteristics make them well-suited for this application: Diamond-Coated Wire: The wire loop used in these saws is coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, ensuring efficient and precise cutting of foam. Precision Cutting: Diamond Wire Loop Saws excel in precision cutting tasks. They can achieve clean and accurate cuts, making them suitable for creating custom shapes and intricate designs in foam materials. Clean and Smooth Edges: These saws produce clean and burr-free edges on foam, resulting in a polished and professional finish. Minimal post-cutting finishing work is required. Efficient Material Removal: Diamond Wire Loop Saws efficiently remove material while minimizing waste. This is essential when cutting foam, as it can be costly, and efficient material usage is desirable. Low Heat Generation: These saws generate minimal heat during the cutting process. For foam, which can be sensitive to heat and may melt or deform, low heat generation is advantageous. Versatility: Diamond Wire Loop Saws can cut various types of foam materials, including polyethylene foam, foam rubber, polyurethane foam, and more. They can handle different foam densities and thicknesses. Customization: These saws allow for precise customization and intricate cuts in foam, making them suitable for creative and artistic foam-cutting projects. High Cutting Speed: Diamond Wire Loop Saws can operate at relatively high cutting speeds, contributing to efficient production processes when working with foam. Reduced Dust and Debris: Cutting foam with Diamond Wire Loop Saws generates minimal dust and debris compared to other cutting methods, creating a cleaner and safer working environment. Longevity: The diamond-coated wires used in these saws have a longer lifespan compared to traditional cutting blades, reducing maintenance and replacement costs over time. Reduced Vibration: Diamond Wire Loop Saws typically produce less vibration during cutting, enhancing cutting accuracy and operator comfort. Ease of Use: These saws are relatively user-friendly and can be operated by a wide range of users, including professionals and hobbyists. Safety: When used correctly and with proper safety precautions, Diamond Wire Loop Saws are considered safe tools for cutting foam materials. Low Maintenance: These saws require minimal maintenance, primarily focused on keeping the wire loop in good condition. Overall, the features of Diamond Wire Loop Saws make them valuable tools for foam cutting applications where precision, efficiency, and versatility are essential. They are used in various industries, including packaging, manufacturing, arts and crafts, and more. Application Diamond Wire Loop Saws are versatile cutting tools that find applications in various industries. When it comes to cutting foam materials, they can be used for several purposes: Packaging Industry: Diamond Wire Loop Saws are used to cut foam materials, such as polyethylene foam or foam rubber, into custom shapes and sizes for packaging applications. This allows for the creation of protective foam inserts that securely hold and cushion delicate or fragile items during shipping. Construction and Insulation: Foam materials are used as insulation in construction. Diamond Wire Loop Saws can be employed to cut foam panels and sheets to fit specific dimensions, ensuring a snug fit and effective insulation. Art and Sculpture: Artists and sculptors use Diamond Wire Loop Saws to shape foam blocks and create intricate sculptures, props, and architectural models. The precision of these tools allows for detailed and accurate work. Furniture Manufacturing: In furniture production, foam is used in cushions and upholstery. Diamond Wire Loop Saws can be used to cut foam pieces to the exact size and shape required for furniture components. Automotive Industry: Foam materials are used in the automotive industry for various applications, including seat cushions and interior trim. Diamond Wire Loop Saws assist in cutting foam components to precise specifications. Aerospace: Foam materials are used in aerospace applications for insulation and structural components. Diamond Wire Loop Saws help in shaping and cutting foam materials used in aircraft and spacecraft. Prototyping and Modeling: Foam is often used in prototyping and model-making. Diamond Wire Loop Saws enable the creation of accurate foam prototypes and models for product development and design verification. Packaging Inserts: Beyond protective packaging, foam is used for creating custom inserts for cases and boxes used in industries like photography, medical equipment, and precision instruments. Diamond Wire Loop Saws ensure a snug fit and protection for the items. Architectural Models: Architects and model makers use foam to create scale models of buildings and landscapes. Diamond Wire Loop Saws assist in achieving precise cuts for intricate architectural models. Theatrical and Set Design: In theater and set design, foam is used to create props and scenic elements. Diamond Wire Loop Saws help in shaping foam for various artistic and theatrical purposes. The versatility and precision of Diamond Wire Loop Saws make them valuable tools in foam cutting applications. They enable clean and accurate cuts, making them suitable for industries and creative endeavors that require precision and customization when working with foam materials. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Diamond Wire Loop for Cutting Metal| CHINA|Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Metal Metallschneidende Diamantdraht-Kreissäge Für unsere Schleife Diamond Wire , könnte es zum Schneiden der Hybridmaterialien, wie Keramik , gemischt mit Eisen verwendet werden soll, beim Schneiden, werden die Eisenspäne auf die Diamantoberfläche aufgeklebt werden, aber zur gleichen Zeit werden die keramischen Materialien tragen werden die Eisenchip, also sind die Hybridmaterialien in Ordnung. Wenn Sie das reine Metall schneiden, haftet das Eisen nach einer gewissen Entfernung auf der Diamantoberfläche und stoppt das weitere Schneiden des Diamanten, sodass es nicht für das großflächige Schneiden geeignet ist. Kleines reines Metall ist in Ordnung. Performance Diamond Wire Loop Saws are primarily designed for cutting hard and brittle materials like ceramics, glass, and stones. While they may not be the first choice for cutting metal, they can be used for certain metal cutting applications with certain limitations and considerations: Material Compatibility: Diamond Wire Loop Saws are not ideally suited for cutting most metals because metals are generally ductile and much harder than materials like glass or ceramics. Diamond wire saws are designed for materials that are significantly softer and more brittle. Efficiency: When used to cut metal, Diamond Wire Loop Saws are not as efficient as traditional metal-cutting tools like bandsaws or abrasive cutoff wheels. Cutting metals with diamond wire may be slow and may require frequent adjustments. Diamond Coating: The diamond-coated wire on these saws can wear down more quickly when cutting metal compared to cutting softer materials. This can reduce the lifespan of the wire loop. Heat Generation: Cutting metal generates heat, and Diamond Wire Loop Saws may not dissipate heat effectively. This can lead to overheating of the wire loop and a reduced cutting speed. Metal Types: Diamond Wire Loop Saws are better suited for cutting softer metals like aluminum or copper compared to harder metals like steel or titanium. However, even with softer metals, other cutting methods may be more efficient. Surface Finish: When cutting metal with Diamond Wire Loop Saws, the resulting surface finish may not be as smooth as what can be achieved with specialized metal-cutting tools. Waste Generation: Cutting metal with a diamond wire saw can generate a significant amount of metal shavings, which may need to be managed and collected. Safety Considerations: When cutting metal with Diamond Wire Loop Saws, it's important to consider safety precautions, including eye protection and handling of sharp metal edges. While Diamond Wire Loop Saws are highly effective for cutting hard and brittle materials like ceramics and glass, they are not the best choice for cutting metal due to the inherent differences in material properties. If you need to cut metal, it's advisable to use dedicated metal-cutting tools designed for the specific characteristics of metals, such as bandsaws, hacksaws, or abrasive cutoff wheels. These tools are better suited for efficient and precise metal cutting. Feature When using Diamond Wire Loop Saws for cutting metal, it's important to consider their features and characteristics, as well as their limitations. While Diamond Wire Loop Saws are primarily designed for cutting hard and brittle materials, they can be adapted for certain metal-cutting applications. Here are some key features and considerations when using these saws for metal cutting: Diamond-Coated Wire: Diamond Wire Loop Saws feature a wire with industrial-grade diamond particles adhered to its surface. This diamond coating is one of the hardest substances on Earth and enables cutting of various materials, including metals. Precision Cutting: These saws excel in precision cutting tasks. They can achieve clean and accurate cuts, making them suitable for applications that require precise dimensions and shapes in metal materials. Versatility: While primarily designed for hard and brittle materials, Diamond Wire Loop Saws can be used for softer metals, such as aluminum or copper. They are more versatile than traditional metal-cutting tools and can handle a range of materials. Low Heat Generation: Diamond Wire Loop Saws typically generate less heat during cutting compared to traditional metal-cutting methods like abrasive wheels. This can be advantageous when cutting metals that are sensitive to heat. Reduced Material Wastage: These saws are efficient at removing material while minimizing waste, making them suitable for applications where material conservation is important. Clean Cuts: Diamond Wire Loop Saws produce clean and burr-free cuts in metals, reducing the need for additional finishing processes and ensuring a polished appearance. Customization: They allow for precise customization and intricate cuts in metal materials, making them suitable for creative and artistic metal-cutting projects. Safety: When used correctly and with proper safety precautions, Diamond Wire Loop Saws are considered safe tools for cutting metals. Operators should wear appropriate personal protective equipment (PPE). Lifespan: The lifespan of the diamond-coated wire loop may vary depending on the specific metal being cut and the cutting conditions. Harder metals may wear down the wire more quickly. Material Thickness: These saws are generally more suitable for thinner metal sheets and profiles. Cutting thicker metal sections may be challenging and less efficient. Maintenance: Regular maintenance, including keeping the diamond-coated wire loop in good condition, is essential to ensure consistent cutting performance. Speed Control: Controlling the cutting speed is crucial when cutting metals to avoid overheating and material deformation. Slower feed speeds may be necessary for certain metal types. While Diamond Wire Loop Saws offer advantages for certain metal-cutting applications, they may not be the most efficient choice for cutting thicker or harder metals. For such applications, dedicated metal-cutting tools like bandsaws or abrasive cutoff wheels are generally more effective. However, Diamond Wire Loop Saws can be valuable tools for precision and creative metal-cutting projects. Application This Diamond wire saw loop is highly effective for achieving a smooth surface finish on marble. It is commonly used in the stone industry for cutting and shaping marble slabs. Wire Diameter: The diamond wire used in this saw has a diameter ranging from 0.35mm to 2.5mm. The choice of wire diameter can depend on the specific application and the type of marble being cut. Workpiece Specification: The workpiece, which in this case is the marble, has dimensions of 120mm x 120mm x 400mm. These dimensions indicate the size of the marble blocks or slabs that can be effectively cut using this tool. Cutting Speed: The cutting speed of this diamond wire loop saw is impressive, reaching 30 meters per second (30m/s). High cutting speeds are desirable for efficient cutting operations. Feed Speed: The feed speed refers to how quickly the wire is moved through the material. In this case, the feed speed is set at a precise 15 millimeters per minute (15mm/min). This slow and controlled feed speed helps achieve precision in the cutting process. Tensile Strength: The diamond wire used in the saw has a tensile strength of 150-300 Newtons (N). Tensile strength is an important property as it ensures that the wire can withstand the tension and stress exerted during the cutting process without breaking. Cutting Effect: When using this diamond wire loop saw, it can achieve a surface finish with a roughness average (Ra) of up to 0.7 micrometers (0.7μm). A lower Ra value indicates a smoother surface finish, which is often desirable in applications where aesthetics and precision are crucial, such as in the production of high-quality marble products. In summary, this diamond wire loop saw is a specialized tool designed for cutting marble with precision and achieving a smooth surface finish. It operates at impressive cutting and feed speeds while maintaining a high tensile strength for durability. The cutting effect it provides is characterized by a low Ra value, indicating a high-quality surface finish. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Deine Meinung teilen Jetzt den ersten Kommentar verfassen. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Precision Diamond Wire Loop Saw |CHINA|Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Endlose Diamantdraht-Kreissäge Diamant - Drahtschleife mit Säge Diamantdraht ist einer der Flexibilität Schneidwerkzeug, die Diamantkristalle auf der Stahloberfläche Einstellung und eine Einwegbewegung machen, vor allem für die harten und spröden Materialien eingesetzt Schneiden, wie zum Beispiel: Saphir, spezielle keramische Materialien, Marmor , Reifen, Gummi, Stein, monokristallinem Silizium und polykristallinem Silizium, etc. die flexible CBN und Diamant - Draht von HANS überzeugt durch ihre hohe Zugfestigkeit, ihre starkes Korn Bindung sowie die hohe Qualität der Diamantdrahtschleife gewinnen und das Diamantkorn. Diamond Loop / Endless Foam Wire Saw ist eines der flexibelsten Schneidwerkzeuge, das sich auf der Oberfläche von Diamantkristallen festsetzen kann. Während des Schneidens bewegt sich der Diamantdraht aus einer Richtung mit einer Geschwindigkeit von 30-60 m / s. Es gibt den Benutzern die großen Vorteile. Spezifikation 1) Außendurchmesser 0,5-1,0 mm ist Continue Rim 2) Außendurchmesser 1.0-1.5mm kann weiter Rim oder Segment Rim 3) Außendurchmesser 1,5-3,0 mm ist Segmentrand Hohe Effizienz beim Schneiden, während die Geschwindigkeit von 30 bis 60 m / s, Durchmesser von 0,3-3,0 mm, Länge von 800-50000 mm und Mathematik für die beliebte Maschine im aktuellen Markt Schneiden Passt sowohl in nasse als auch in trockene Umgebungen. Die Schnittrichtungen können sich je nach Kundenwunsch ändern. Und könnte auch zum Schneiden der gekrümmten Oberfläche gelten. Betrieb und Austausch von Diamantdraht sind Konventionen. Die Diamantschleifensäge ist eines der flexibelsten Schneidwerkzeuge, die sich auf der Oberfläche von Diamantkristallen festsetzen können. Während des Schneidens bewegt sich der Diamantdraht aus einer Richtung mit einer Geschwindigkeit von 30-60 m / s. Es gibt den Benutzern die großen Vorteile. Weit verbreitet beim Schneiden der Gummimaschine und der harten Oberfläche von Materialien, wie z. B. Reifenschnittmaschine, Reifenschnittmaschine, Kunstkristall (Saphir, Silizium), Spezialkeramik, Edelmetall, Graphit und Kunststoff, sprödes Material. Wird auch auf Forschungsgebieten verwendet: Geologie, Archäologie, Architektur und Biologie usw. Liefern Sie auch die Diamantschleifensäge für Reifenschneidemaschinen. Im Vergleich zu anderen Diamantschneidwerkzeugen ist der Loop-Diamantdraht ein flexibles Werkzeug: 1) Kann nicht nur zum Schneiden von geraden Linien, sondern auch zum Schneiden von gekrümmten Oberflächen verwendet werden. 2) Nicht abhängig von der Form der Oberfläche des Objekts; 3) Der Arbeitsplatz erfordert einfach, aber es kann großflächig geschnitten werden. 4) Die Verwendung von Diamantdrahtsägen kann die Ressourcennutzung verbessern und die Umweltverschmutzung verringern. Aufgrund der oben genannten Vorteile werden die Marktanteile von Diamantdrähten immer größer und der Anwendungsbereich immer größer. Wie viele unserer Kunden bezeugen können, bietet uns Hans Service and Support den entscheidenden Vorteil bei unseren Lösungen Ihre Anforderungen, Wir sind für Ihre unmittelbaren und langfristigen Bedürfnisse da. Professionelle Dienstleistungen und Beratung auf Ihr Unternehmen zugeschnitten. Diamantdrahtsäge Diamantdrahtsägemaschine Diamantbeschichteter Schneiddraht Diamantschneiddraht Diamantdrahtsäge mit endloser Schleife Präzisions-Diamantdrahtsäge Diamantschleifdrahtschlaufe Diamantdrahtsägemaschine Diamantdrahtschlaufe Performance The performance of Diamond Wire Loops is characterized by several key factors that make them highly effective tools for cutting hard and brittle materials,Wide Range of Diameters and Grits: Diamond Wire Loops come in various diameters and grit sizes, allowing users to select the most suitable tool for their specific cutting requirements.: Stone and Marble Cutting : Diamond wire loops are extensively used in the stone and marble industry to cut and shape natural and engineered stone materials like granite, marble, and limestone. They are used for producing slabs, tiles, countertops, sculptures, and architectural elements. Semiconductor Wafer Slicing : In the semiconductor manufacturing industry, Diamond wire loops are employed to slice silicon wafers into thin, precise sections. This is a critical step in the production of semiconductor devices such as integrated circuits and microchips. Solar Cell Manufacturing : Diamond wire loops are used in the solar cell industry to cut silicon ingots into thin wafers that are further processed into solar cells. These loops help maximize the yield of high-quality solar cells. Metal Cutting : While Diamond wire loops are primarily associated with cutting hard and brittle materials, they can also be used in specialized applications for cutting certain hard metals, alloys, and composites. Construction and Demolition : Diamond wire loops can be employed in the construction industry for cutting and dismantling reinforced concrete structures, making controlled cuts in bridges, buildings, and other infrastructure projects. Aerospace: In aerospace engineering, Diamond wire loops may be used for precise cutting of aerospace materials, including composites, titanium alloys, and advanced structural materials. Renewable Energy: Diamond wire loops are utilized in the production of wind turbine blades and other components, as well as in the recycling of materials used in renewable energy technologies. Scientific Research: In scientific laboratories and research facilities, Diamond wire loops may be used for sample preparation, material sectioning, and cutting experiments involving various materials. Jewelry Making : On a smaller scale, Diamond wire loops can be used by jewelers to cut and shape gemstones and hard metals for jewelry production. Automotive and Aerospace Prototyping: Diamond wire loops are used in the rapid prototyping of parts and components in the automotive and aerospace industries, where precision and quality are critical. Feature Diamond Wire Loops, also known as Diamond Cutting Wire Loops, are specialized cutting tools that offer several distinctive features, making them valuable in various industrial applications: Diamond-Coated Wire: The wire in Diamond Wire Loops is coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, providing exceptional cutting capabilities and wear resistance. High Precision Cutting: Diamond Wire Loops are known for their precision cutting abilities. They can cut through hard and brittle materials with accuracy, resulting in clean and smooth edges, making them ideal for applications requiring tight tolerances. Minimized Material Loss: These cutting tools are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, making them efficient and cost-effective. Versatility: Diamond Wire Loops are versatile and can be used for a wide range of materials, including sapphire, ceramics, stone, rubber, glass, monocrystalline and polycrystalline silicon, and more. Low Heat Generation: Due to their efficient cutting mechanism, Diamond Wire Loops generate minimal heat during the cutting process. This feature helps prevent material damage or distortion due to excessive heat. Longevity: Diamond-coated wires have a longer lifespan compared to traditional abrasive cutting tools, which can wear out quickly. This durability results in cost savings over time. Clean and Burr-Free Cuts: Diamond Wire Loops produce clean and burr-free cuts, reducing the need for additional finishing processes and ensuring high-quality end products. Suitable for Complex Shapes: They are ideal for cutting complex shapes and profiles in hard materials, allowing for intricate designs and precise detailing. Minimal Vibration: Diamond Wire Loops typically generate less vibration during cutting compared to other cutting methods, contributing to enhanced cutting accuracy and reduced operator fatigue. Environmental Friendliness: Their efficiency and reduced material wastage contribute to environmental sustainability, as they help minimize material consumption and waste generation. Various Diameters and Grits: Diamond Wire Loops come in different diameters and grit sizes, allowing users to select the most suitable tool for their specific cutting needs. Broad Industry Applications: They find applications in industries such as stone processing, semiconductor manufacturing, automotive, aerospace, renewable energy, and art and sculpture due to their versatility and precision. Application The Diamond Wire Loop, often referred to as a Diamond Cutting Wire Loop, finds application in various industries and materials due to its exceptional cutting capabilities: Stone and Marble Cutting: Diamond Wire Loops are widely used in the stone and marble industry for cutting blocks, slabs, and intricate shapes. They offer precise cutting with minimal material loss. Sapphire Cutting: Sapphire is a hard and brittle material used in various industries, including electronics and optics. Diamond Wire Loops are employed for cutting sapphire wafers and components with high precision. Ceramic Material Cutting: Specialized ceramic materials, often used in the aerospace and electronics sectors, can be challenging to cut. Diamond Wire Loops provide an effective solution for precise cutting without damaging the material. Rubber and Tire Manufacturing: In the tire industry, Diamond Wire Loops are used to cut rubber compounds and tire profiles, ensuring precise shapes and sizes. Semiconductor and Solar Cell Production: Monocrystalline and polycrystalline silicon wafers are essential in semiconductor and solar cell manufacturing. Diamond Wire Loops are employed for dicing and cutting these materials with high precision. Glass Cutting: While primarily designed for harder materials, Diamond Wire Loops can also be used for cutting glass, especially when precision and clean edges are required. Composite Materials: In aerospace and automotive industries, where composite materials are prevalent, Diamond Wire Loops are used for cutting and shaping components made of composites. Renewable Energy: In the renewable energy sector, Diamond Wire Loops play a role in cutting materials used in wind turbine blades, ensuring precise shapes and dimensions. Art and Sculpture: Artists and sculptors use Diamond Wire Loops for carving and shaping hard and brittle materials like stone and marble, allowing for intricate designs. Construction: In construction projects, these cutting tools are employed for shaping and cutting concrete, stone, and marble for architectural and decorative purposes. Research and Development: Diamond Wire Loops are used in research and development laboratories for cutting and sectioning various materials for analysis and testing. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Flexible Diamond Tool |Hans Super Abrasive Diamond Tools

    Home Flexible Diamond Products Flexible Diamantschleifwerkzeuge Flexible Diamond Product HANS Flexible Diamond Abrasive Tools wurde von unseren Ingenieuren entwickelt, um die lange Lebensdauer und das aggressive Schneiden von Diamanten mit nichtmetallischen Stoffen und festlichen Trägermaterialien mit Festigkeit und Flexibilität zu kombinieren. Dies macht es einfach, verschiedene harte Materialien wie Natur- und Synthetiksteine, Konstruktionen, Verbundwerkstoffe, superharte Beschichtungen, Keramik, Glas, Arbeitsabläufe, metallografisches und anderes Flachschleifen, Gewebe, Hardware und andere Hartmetalle auf wirtschaftliche Weise zu polieren und zu polieren haben Alternativen zu galvanisierten flexiblen Mustern, die besonders effektiv sind, wenn sie als Scheiben und Bänder für schnelle Entfernungsanwendungen verwendet werden. Diamantschleifbänder in allen Spezifikationen und Abmessungen für spezielle Anwendungen wie zentrumsloses Schleifen von Molybdänheizelementen. Flexible Diamantschleifbänder für spezielle Anwendungen wie z als zentrumslos mahlende Molybdänheizelemente. 01) Diamant-Handpads und Diamantplatten , Allzweckwerkzeuge, die auf einer breiten Breite verwendet werden 02) Diamantstreifen mit oder ohne Schwanz. Verschiedene manuelle Anwendungen 03) Trockenschleif- und Polierscheiben für manuelle Winkelschleifer 04) Diamantgürtel und Diamantspiralbänder für Gummifässer 05) Diamantbänder in Metall- und Harzbindung erhältlich 06) Verschiedene Arten von Diamantschleif- und Polierscheiben 07) Diamantbänder zum Schleifen und Polieren von Innenradien 08) Diamantstreifen für Superfinishing-Maschinen 09) Diamantgürtel für Schreibwarenmaschinen 10) Diamantgürtel für Handmaschinen 11) Diamantplatten und Handpads General Technical Data Performance life Synthetic diamond always performs well, and diamond tools have long service life, consistent surface finish and continuous high grinding rate. product constract Hans diamond Flexible grinding and polishing tool is composed of three main elements: diamond, bonding and backing. The multiple combinations of these elements provide the highest efficiency to meet the diversified requirements of industrial grinding and polishing. Grit Diamond is composed of carbon with crystal structure. For grinding tools, the diamond used is usually synthetic and produced under high temperature and pressure. Diamond particle size data based on average particle size( μ m)。 Coarse diamond will increase the material removal rate and surface roughness of the workpiece. The choice of the appropriate particle size depends on various factors: application, material, drive, wet grinding (water, abrasive) or dry grinding (wet grinding is generally used). Grain size range All grain sizes have corresponding color codes, which can be selected: 251 µ m (60 – 80), 126 µ m 120), 91 µ m 180, 64 µ m 240 – 320, 46 µ m 400, 30 µ m 600, 20 µ m 800, 15 µ m 1200, 12 µ m 1800 Bond: Hans has flexible diamond tools available in metal and resin bond versions. Hans has electroplated nickel and resin bond, and two kinds of diamond flexible grinding and polishing tools. Metal Bond The electroplated nickel layer with special electroplating process is used to wrap diamond, which is mainly used for applications with coarse and medium particle sizes and requiring high material removal rate. First, metallize the fabric surface. The pattern is electroformed by nickel plating. By scattering diamond on its surface, and then conducting electroplating treatment according to the specifications required by customers, the corresponding finished products are produced Resin bond Resin products are mainly used for fine grinding and polishing. Because of the continuous resin layer, the diamond is embedded in the resin layer, so the product must be used after destroying the surface resin layer in advance to obtain the best performance. Backing The backing of diamond flexible grinding and polishing tools is a special fabric made according to special needs. Compared with our competitors, this unique process provides control and flexibility. This fabric has good dimensional stability, high wear resistance and excellent heat dissipation. This unique sheet can be combined with many different types of backing according to the application needs. Various backings (from fast grinding to flexible polishing) are designed for optimal diamond holding force, excellent workpiece edge wear, and can be combined with many different patterns and grain sizes to adapt to complex and diverse applications under harsh conditions. Pattern Big dots: rough polishing for rapid surface removal. Particle size: 250um and 300um. Medium dot: about 17 particles per inch, used for strong cutting, to improve surface grinding removal rate by improving coolant flow Small dots: about 25 particles per inch, applied to special coating finish. Provides the fastest surface removal on very hard materials such as thermal spraying and ceramics. arrow: Sturdy arrow pattern, specially developed for rapid material removal and finishing. It is very suitable for grinding when the belt is loose and for grinding surfaces with sharp edges. This structure has a working face in all directions, always in contact with the workpiece, to ensure that high level, fast and flexible grinding can be achieved without welding. The structure of the pattern also ensures good heat dissipation performance. Nickel metal bonding agent - connecting arrow - closed type - medium fine particle - mainly used for discs. Nickel bond - open line pattern - no connecting arrow - with higher flexibility and deburring ability - used for high-performance abrasive belt grinding and glass edging. Flexible diamond belt glass edging solution Solution of glass edge grinding with flexible diamond tape It is specially developed in cooperation with the original equipment manufacturer and is designed to be equipped with an automatic glass abrasive belt polishing machine. The unique electroplating technology makes the diamond electroplating layer firm and durable, avoiding scratches caused by the loose sand grain design of the standard traditional electroplating abrasive belt, and making the service life longer. Selection of diamond particle size The most commonly used granularity is 120GGrit and 200Grit Coarse grain size 60 or fine grain size 320 is occasionally required for special roughing or finishing. Edge and corner treatment: The 200 mesh shall be used for polishing the edge of 3-5 mm thick glass plate to achieve an edge angle of 0.5 mm. 120 mesh shall be used for polishing edges and corners of 6-10 mm thick or thicker glass plates to achieve 1.0 mm or larger edges and corners. Use of wet grinding and dry grinding: The automatic production line always uses coolant to improve the performance of diamond tape and maximize its service life. Unless otherwise specified, use diamond tape for grinding and polishing under wet grinding conditions. Recommended working speed: 25 – 32m/s, maximum speed: 45m/s. The conventional belt runs at a speed of about 12-15m/s, and the diamond abrasive belt grinds and polishes at a speed of about 25-32m/s and performs best. To provide the highest productivity, please run at a speed of about 25-32m/s Technical Tips The following precautions are recommended for optimum performance and service life. The parameter settings comply with the machine instructions and operating conditions: Coolant: Use solvent free clean water and additives. Keep the flow constant at the grinding and polishing point. Pressure condition: Apply correct pressure to the belt setting. Too low pressure will lead to varnish, and too high pressure will lead to uneven wear on the surface of diamond abrasive belt. The tensile deformation of the sand belt is about 20mm. Timing: Once the panel is transferred to the middle of the conveyor belt, the grinding surface of the abrasive belt should contact the glass. Align the center of the grinding surface to obtain the minimum contact point and the longest service life of the abrasive belt, and reduce unnecessary wear. Belt guide pulley: clean belt guide pulley with flat surface shall be used to ensure smooth operation of the belt. Configuration instructions - normal belt crown - or slightly inclined outer edge. Equipment maintenance: regularly check the setting parameters of belt grinder to avoid unnecessary abrasion of abrasive belt caused by inaccurate parameter setting. Advantages of Patterns The choice of grit size depends on the specific material you're working with, the level of surface finish required, and the stage of the polishing or grinding process. Coarser grits are used initially to remove material efficiently, while finer grits are employed for progressively finer finishing and polishing. Having access to a range of grit sizes allows for greater control and precision in achieving the desired surface quality and appearance. Coarse Grits (60 to 120): Coarse grit Flexible Diamond products are used for aggressive material removal. They are suitable for tasks that involve shaping, grinding, and removing imperfections or burrs from surfaces. Common applications include initial surface preparation, deburring, and heavy stock removal. Medium Grits (240 to 400): Medium grit Flexible Diamond products strike a balance between material removal and surface finish. They are often used for tasks that require moderate stock removal and smoothing. Applications include refining rough surfaces, blending welds, and preparing surfaces for further finishing. Fine Grits (600 to 1200): Fine grit Flexible Diamond products are primarily used for finishing and polishing applications. They are suitable for achieving smooth, refined surfaces and removing finer imperfections. Typical uses include achieving a polished finish on metals, wood, and other materials. Very Fine Grits (1500 to 1800): Very fine grit Flexible Diamond products are reserved for high-precision polishing tasks. They are ideal for achieving a mirror-like finish on surfaces and eliminating even the smallest imperfections. Applications include final polishing of metals, glass, ceramics, and stone. Flexible Diamond products offer several advantages when it comes to their pattern design 1. Big Dots (Rough Polishing): Advantages: Rapid Material Removal: Big dots are designed for quick surface removal. They contain larger diamond particles, making them highly effective for removing material rapidly. Suitable for Coarser Grits: Big dots are often used with coarser grits where high material removal rates are required. Efficient for Rough Grinding: These patterns excel in rough grinding applications where you need to level or flatten a surface quickly. 2. Medium Dots (Strong Cutting): Advantages: Improved Material Removal Rate: Medium dots, with around 17 particles per inch, provide strong cutting action. They enhance the surface grinding removal rate by improving coolant flow. Versatile: Medium dots strike a balance between rapid material removal and surface quality, making them suitable for various applications. Effective for Intermediate Grinding: Use medium dots when you need to remove material efficiently while achieving good surface quality. 3. Small Dots (Special Coating Finish): Advantages: Fast Surface Removal: Small dots, with about 25 particles per inch, offer the fastest surface removal on very hard materials, such as thermal spraying and ceramics. Ideal for Special Coatings: These patterns are designed for achieving a specific coating finish, ensuring precise results on specialized coatings or materials. Excellent for Detail Work: Small dots can be beneficial when working on intricate details where precision is essential. 4. Arrow Patterns (Rapid Material Removal and Finishing): Advantages: Rapid Material Removal: Arrow patterns are developed for quick material removal, especially when the belt is loose or on surfaces with sharp edges. All-Directional Contact: The structure of arrow patterns ensures that the working face is in contact with the workpiece from all directions. This allows for high-level, fast, and flexible grinding without welding. Good Heat Dissipation: Arrow patterns typically provide excellent heat dissipation performance, making them suitable for applications where heat buildup is a concern. 5. Nickel Metal Bond (Various Applications): Advantages: Versatility: Nickel metal bonds come in various patterns, such as connecting arrows for discs and open-line patterns for high-performance abrasive belt grinding. They offer flexibility and can be used in a wide range of applications. Durable: Nickel metal bonds are durable and can withstand the rigors of abrasive processes. 6. Resin Bond (Fine Grinding and Polishing): Advantages: Fine Grinding and Polishing: Resin bond patterns are primarily used for fine grinding and polishing applications, providing a smooth and refined finish. Continuous Resin Layer: The diamond particles in resin bonds are embedded within a continuous resin layer, ensuring precise results when working on delicate surfaces. Application Glass and Ceramics Industry: Glass Polishing: Flexible Diamond Tools are used for polishing glass surfaces, including architectural glass, scientific glass, and crystal glass, to achieve a high-quality finish. Ceramic Tile Manufacturing: These tools help shape and finish ceramic tiles, ensuring smooth and precise edges. Metalworking Industry: Grinding and Deburring: Flexible Diamond Tools are used to remove burrs and sharp edges from metal parts, ensuring a smooth and safe surface. Superhard Coatings: They are employed to grind and finish superhard coatings on metal components, such as cutting tools and aerospace parts. Metallographic Sample Preparation: These tools assist in preparing metallographic samples for microscopy and analysis by providing precise surface finishes. Composite Industry: Composite Material Grinding: Flexible Diamond Tools are used to grind and shape composite materials, including carbon fiber-reinforced composites, for various applications in aerospace and automotive industries. Aerospace Industry: Aircraft Component Finishing: They are used for finishing and polishing critical aircraft components, ensuring precision and quality in the aerospace sector. Transportation Industry: Automotive Part Manufacturing: Flexible Diamond Tools play a crucial role in manufacturing automotive parts by shaping and polishing components made of metal, plastic, and composites. Oil and Gas Industry: Thermal Spraying Coatings: These tools are used for grinding and finishing thermal spraying coatings on oil and gas equipment and components. Papermaking Industry: Roll Surface Finishing: They are used to finish the surfaces of papermaking rolls, ensuring uniform paper quality and reducing wear on the machinery. Construction Industry: Concrete and Stone Polishing: Flexible Diamond Tools help achieve smooth and polished surfaces on concrete floors, countertops, and natural or synthetic stone materials. General Industrial Applications: Fabric and Hardware Manufacturing: These tools are used for grinding, shaping, and finishing fabric and hardware components in various industrial settings. Tool and Die Manufacturing: They assist in shaping and finishing tool and die components, ensuring precision and longevity. DIY and Hobbyist Applications: Home Improvement: Flexible Diamond Tools can be used by DIY enthusiasts for various home improvement projects, including tile installation, glass repair, and crafting. Research and Development: Materials Research: Researchers use Flexible Diamond Tools in laboratories and R&D settings to prepare samples, conduct experiments, and analyze materials. Different Types Application Flexible Diamond Tools come in various types, each designed for specific applications due to their unique characteristics and configurations. Here are different types of Flexible Diamond Tools and their respective applications: 1. Diamond Belts: Application: Diamond belts are commonly used for belt grinding and polishing operations on a wide range of materials, including metal, glass, ceramics, and composites. Specific Uses: They are used for surface grinding, shaping, edge profiling, and finishing applications in industries such as metalworking, glass fabrication, and woodworking. 2. Diamond Discs: Application: Diamond discs are versatile and can be used for grinding, cutting, and polishing various materials. Specific Uses: They find application in industries like metalworking, stone fabrication, construction, and automotive for cutting, shaping, and polishing metal, stone, and concrete surfaces. 3. Diamond Sheets & Handpads: Application: Diamond sheets and handpads are manual abrasive tools used for precise hand polishing and finishing applications. Specific Uses: They are commonly used in industries such as glass manufacturing, jewelry making, and metallography for fine polishing, deburring, and surface refinement. 4. Diamond Strips: Application: Diamond strips are used for superfinishing and honing applications, offering a high level of precision and surface quality. Specific Uses: They are employed in industries like automotive manufacturing and metal finishing for honing engine components, molds, and precision machined parts. 5. Diamond Spiral Bands: Application: Diamond spiral bands are designed for use with rubber drums and are ideal for precision grinding and polishing of cylindrical or contoured surfaces. Specific Uses: They are used in various applications, including dental laboratories, jewelry making, and mold and die polishing. 6. Diamond Strips with Tails: Application: Diamond strips with tails are used for applications that require extended reach or access to tight spaces. Specific Uses: They find application in aerospace, medical device manufacturing, and tool and die making for precise grinding and polishing in confined areas. 7. Diamond Handpads: Application: Diamond handpads are manual abrasive tools designed for handheld applications. Specific Uses: They are commonly used for wet or dry polishing of glass, ceramics, and metals in industries like glass artistry and metal finishing. 8. Dry Grinding and Polishing Discs: Application: These discs are designed for manual angle grinders and are used for dry grinding and polishing operations. Specific Uses: They find application in construction, stone fabrication, and concrete polishing for surface preparation and finishing. 9. Diamond Belts for Stationary Machines: Application: These belts are used with stationary grinding and polishing machines. Specific Uses: They are employed in largescale manufacturing operations for highspeed material removal and finishing tasks on metal, stone, and other materials. 10. Diamond Belts for Handheld Machines: Application: These belts are designed for handheld machines and are used for various grinding and polishing operations. Specific Uses: They are used in the automotive industry, woodworking, and metal fabrication for portable belt grinding and finishing. The specific application of each type of Flexible Diamond Tool depends on factors such as material type, surface finish requirements, and the machinery or equipment being used. The versatility and precision of these tools make them essential in a wide range of industries. Technical Data Sheet How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Comparte lo que piensas Sé el primero en escribir un comentario. FAQ Q: What are Flexible Diamond Tools used for? Read more Flexible Diamond Tools are versatile abrasive tools used for a wide range of applications, including grinding, polishing, and surface finishing on various materials such as glass, ceramics, metals, composites, and more. Q: What are the different types of Flexible Diamond Tools available? Read more Flexible Diamond Tools include belts, discs, sheets, handpads, and strips with various configurations and grit sizes to suit different applications and equipment. Q: What are the main bonding types used in Flexible Diamond Tools? Read more Flexible Diamond Tools are available with metal and resin bond types. Metal bonds are often used for coarser applications, while resin bonds are suitable for fine grinding and polishing. Q: How do I maintain Flexible Diamond Tools to prolong their life? Read more Regular maintenance includes cleaning the tools to remove accumulated debris and inspecting them for wear. Proper care and maintenance can help extend the tools' service life. Q: Can these tools be used on different types of equipment? Read more Yes, Flexible Diamond Tools can be used on a variety of equipment, including hand-held machines, stationary machines, and more. Different backing types and configurations allow for versatility in application. Q: What is the advantage of using synthetic diamonds in these tools? Read more What is the advantage of using synthetic diamonds in these tools? Q: What are the primary applications of Flexible Diamond Tools? Read more These tools find applications in various industries, including architectural and scientific glass, ceramics, composites, aerospace, transportation, and more. They are used for grinding, polishing, and surface finishing. Q: Can these tools be used for both wet and dry grinding? Read more While these tools can be used for dry grinding, they often perform best when used with a coolant or water during wet grinding. Wet grinding helps reduce heat and friction, improving performance and extending tool life. Q: What is the recommended working speed for these tools? Read more The recommended working speed typically ranges from 25 to 32 meters per second (m/s), with a maximum speed of 45 m/s. Higher speeds are often used for improved productivity. Q: What are the advantages of using specific patterns (e.g., big dots, medium dots, arrow patterns) on Flexible Diamond Tools? Read more Patterns are designed for specific purposes, such as rapid material removal, strong cutting, or efficient grinding on surfaces with sharp edges. The choice of pattern depends on the application and desired results.

  • Diamond Wire Loop for Cutting Graphite |Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Graphite Diamantdraht-Kreissäge mit Graphitschneiden Graphit kann in einigen Fällen als Elektroden, Targets usw. mit unterschiedlichen Formen verwendet werden. Schleifendiamantdraht kann zum Schneiden jeder Form des Werkstücks verwendet werden (Schnittdicke 100-200 mm). Außerdem ist die Schnittgeschwindigkeit hoch, 50-60 m / s, die Vorschubgeschwindigkeit kann 80 mm / min erreichen, Trockenschneiden. Performance Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature The Diamond wire loop used in the loop should be made of high-quality diamond grits, which are known for their hardness and cutting ability. The diameter of the wire can vary depending on the application and machine, but typical diameters range from 0.2 to 0.5 millimeters. Wire Tension: The tension of the wire loop should be adjustable to optimize cutting performance. Proper tension ensures a straight and clean cut. Loop Length: The length of the diamond wire loop can vary depending on the specific machine and application. Longer loops may be required for cutting larger graphite blocks. Feed Rate: The machine should allow for adjustable feed rates to control the speed at which the wire cuts through the graphite. Different feed rates may be required for different graphite materials and thicknesses. Coolant System: To prevent overheating and to flush away debris, a coolant system is often integrated into the saw. Water or other coolants may be used to keep the wire and the graphite cool during cutting. Machine Control: The saw should have controls that allow for precise adjustments of parameters such as wire tension, feed rate, and coolant flow. Safety Features: Safety features such as emergency stop buttons, protective guards, and safety interlocks should be incorporated into the machine to ensure safe operation. Cutting Capacity: The machine should have specifications regarding its maximum cutting capacity in terms of graphite block size and thickness. This will vary depending on the specific model. Accuracy: The machine should provide accurate and consistent cuts, especially if precision is required for the application. Maintenance Requirements: Information about maintenance requirements, such as wire replacement intervals and routine maintenance procedures, should be provided. Power Requirements: The machine's power requirements, including voltage and phase, should be specified to ensure compatibility with the facility's electrical supply. Dimensions and Weight: The physical dimensions and weight of the machine should be provided for space planning and transportation considerations. Optional Features: Some machines may offer optional features such as automatic wire tensioning systems, programmable cutting patterns, or computer numerical control (CNC) capabilities for automated and precise cutting. Manufacturer's Guidelines: It's essential to follow the manufacturer's guidelines and recommendations for the specific model of the diamond wire loop saw to ensure safe and efficient operation. These specifications can vary depending on the specific model and manufacturer of the diamond wire loop saw. It's crucial to select a saw that meets your cutting requirements and follows all safety guidelines for handling graphite and diamond cutting tools. Application Diamond Wire Loop Cutters are widely used for cutting sapphire, a hard and brittle material known for its use in various industries, particularly in electronics and optics. The application of Diamond Wire Loop Cutters in cutting sapphire includes: Wafer Production: In the semiconductor industry, sapphire wafers are used as substrates for the growth of gallium nitride (GaN) or silicon carbide (SiC) crystals. Diamond Wire Loop Cutters are employed to cut large sapphire boules into thin wafers with precise dimensions for use in semiconductor device fabrication. LED Production: Sapphire is a common substrate material for light-emitting diodes (LEDs) due to its excellent thermal and electrical properties. Diamond Wire Loop Cutters are used to slice sapphire into LED substrates of various sizes and thicknesses. Watch Crystals: Sapphire is used as a protective crystal for high-end watches. Diamond Wire Loop Cutters are used to cut and shape sapphire crystals to fit watch cases, ensuring a scratch-resistant and durable watch face. Optical Components: Sapphire is used in the production of optical components such as windows, lenses, and prisms. Diamond Wire Loop Cutters are employed to cut and shape sapphire blanks into precise optical elements. Sensor Windows: Sapphire is utilized in sensors for its durability and optical properties. Diamond Wire Loop Cutters are used to cut and shape sapphire sensor windows, ensuring high optical clarity and resistance to harsh environments. Artificial Jewelry: Synthetic sapphire is often used in the production of artificial jewelry. Diamond Wire Loop Cutters help in cutting and shaping synthetic sapphire gemstones for use in rings, necklaces, and other jewelry items. Scientific Research: Sapphire is used in various scientific applications, including research-grade optics and spectroscopy. Diamond Wire Loop Cutters are employed to customize sapphire components for experimental setups. Aerospace: Sapphire is used in aerospace applications for its durability and resistance to extreme conditions. Diamond Wire Loop Cutters are used to cut and shape sapphire components for aerospace equipment and instruments. Medical Devices: Sapphire is used in some medical devices and instruments due to its biocompatibility and hardness. Diamond Wire Loop Cutters help in shaping sapphire components for medical applications. Industrial Tools: Some cutting and drilling tools for industrial applications use sapphire tips. Diamond Wire Loop Cutters are used to cut and shape these sapphire tool components. Overall, Diamond Wire Loop Cutters play a crucial role in various industries where precision cutting of sapphire is required to produce high-quality components and products. Their ability to achieve clean, precise cuts with minimal material loss makes them valuable tools for working with this challenging material. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Diamond Loop Wire Saw Machine |Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Saw Machine Photovolatische Diamantdraht-Kreissäge mit Siliziumschneiden Beim Diamantdrahtschneiden der Siliziummaterialien konnte der Schleifendiamantdraht mit hoher Geschwindigkeit bearbeitet werden, und das Schneiden war nicht einfach, um das Rattern mit besserer Oberflächenbeschaffenheit zu erzeugen. Beim Siliziumschneiden liegt die Oberflächenbeschaffenheit zwischen 0,328 und 0,6 um, die Gesamtdickenschwankung beträgt etwa 10 um. . Performance Precision Cutting: Diamond Wire Loop Saw Machines excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances. Clean and Smooth Edges: These machines produce clean and smooth edges on the workpiece, minimizing the need for additional finishing processes. Minimized Material Loss: Diamond Wire Loop Saw Machines are designed to minimize material wastage. Their narrow kerf width ensures that very little material is removed during cutting. Versatility: They are versatile and suitable for a wide range of materials, making them valuable in diverse industries. Low Heat Generation: Due to their efficient cutting mechanism, these machines generate minimal heat during the cutting process, preventing material damage. Longevity: Diamond-coated wires have a longer lifespan compared to traditional abrasive cutting methods. Reduced Vibration: These machines typically produce less vibration during cutting compared to other methods, enhancing cutting accuracy. High Cutting Speed: Diamond Wire Loop Saw Machines can operate at relatively high cutting speeds, allowing for efficient production processes. Environmental Benefits: Their efficiency and reduced material wastage contribute to environmental sustainability by minimizing material consumption and waste generation. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Compartilhe sua opinião Seja o primeiro a escrever um comentário. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Electroplated Diamond Products|CHINA|Hans Super Abrasive Diamond Tools

    Home Electroplated Diamond Tool Galvanisierte Diamant-Schleifwerkzeuge super abrasive diamond tools catalogues Wir sind ein professioneller Hersteller von superharten Materialien und Produkten. Wir haben uns auf die Entwicklung, Herstellung, Prüfung und den Verkauf einer breiten Palette von Produkten spezialisiert. Unsere führenden Produkte wurden 2007 gegründet. Zu unseren führenden Produkten gehören unsere metallgebundenen, CBN- und galvanisierten Diamantwerkzeuge, die in großem Umfang für Metallografie-, industrielle Superfinishing-, Glasfaser-Abschlusspolier- und Mikrofinishing-Produkte verwendet werden wie Bohren, Schleifen, Polieren und Schärfen von Werkzeugen und Maschinen für Schmuck, Kristall, Keramik, Glas, Glasfaser-Hartmetall und andere Materialien. Jetzt haben wir zum Beispiel auch Markenartikel in Eigenbesitz hergestellt. Glas, Lapidarium, Keramik und andere Haus & Garten. Performance Electroplated diamond abrasive tools are a type of cutting and grinding tool in which diamond particles are adhered to the tool's surface using an electroplating process. These tools are known for their precision and efficiency in cutting, grinding, and shaping various materials. Diamond Grinding Wheels: These are electroplated wheels with a diamond abrasive coating on the wheel's surface. They are used for precision grinding applications, including sharpening tools, grinding ceramics, glass, and hard metals. Diamond Grinding Burrs: Diamond-coated burrs come in various shapes, such as cylindrical, conical, and spherical, and are used in rotary tools for detailed grinding, shaping, and engraving tasks on hard materials. Diamond Grinding Discs: These are flat, round discs with a diamond-coated surface. They are used for grinding and smoothing surfaces, including stone, concrete, and glass. Diamond Mounted Points : These are small, cylindrical tools with a diamond-coated tip. They are used for precise grinding and shaping in tight or hard-to-reach areas. Diamond Files: Diamond-coated files are used for precision filing and shaping tasks. They come in various shapes and sizes to suit different applications. Diamond Cutting Blades: Electroplated diamond cutting blades are used for cutting materials such as glass, ceramics, porcelain, and hard metals. They are available in various sizes and shapes, including circular saw blades and tile-cutting blades. Diamond Wire Saw Beads: Diamond-coated wire saw beads are used in wire saw machines for cutting large and thick materials, including stone, marble, and concrete. They offer high precision and can cut through thick sections. Diamond Dressing Tools: These tools are used for truing, shaping, and dressing grinding wheels to maintain their profile and sharpness. They are essential for precision grinding applications. Diamond Lapping Plates: These flat plates have a diamond-coated surface and are used for lapping and polishing hard materials to achieve a high-quality surface finish. Diamond Engraving Tools: Diamond-coated engraving tools are used for engraving and marking hard materials like glass, ceramics, and metals with fine detail and precision. Diamond Core Drills: Electroplated diamond core drills are used for drilling holes in hard materials, including glass, ceramics, and stone. Diamond Cup Wheels: These are cup-shaped grinding wheels with a diamond-coated rim. They are used for surface grinding and profiling tasks on materials like concrete and stone. Diamond Cutoff Wheels: These wheels are designed for cutting applications, often in precision machining, where clean and precise cuts are required in materials like ceramics and glass. Diamond Flat Lap Disc: Employed for flat grinding and polishing of gemstones, glass, ceramics, providing a smooth and uniform surface finish. Diamond Grinder Heads: Attachments for glass grinders, used to shape and smooth the edges of glass pieces in stained glass and glass art projects. Diamond Cone: Designed for precise grinding and shaping tasks, including the carving of various materials. Diamond Demo: A versatile tool for a wide range of applications, including cutting, grinding, and shaping. Diamond Carving Wheel: Specifically designed for carving intricate patterns and designs into various materials. Diamond Disk with Magnetic: A specialized diamond disk equipped with a magnetic backing, providing secure and convenient attachment for specific applications. Application Electroplated diamond abrasive tools offer a wide range of features and capabilities that make them valuable for various applications. Here are some common features of different types of electroplated diamond abrasive tools: Diamond Grinding Wheels: Precision Grinding: Capable of precise and accurate grinding for tool sharpening and fine surface finishing. Versatile Applications: Suitable for grinding ceramics, glass, and hard metals, making them versatile tools in various industries. Diamond Grinding Burrs: Detailed Grinding: Designed for detailed and intricate grinding tasks on hard materials. Variety of Shapes: Available in various shapes to accommodate different grinding needs. Diamond Grinding Discs: Flat Design: Flat and round discs provide even grinding and smoothing on surfaces. Suitable for Multiple Materials: Effective for grinding stone, concrete, and glass surfaces. Diamond Mounted Points: Precise Grinding: Small and cylindrical, they offer precision grinding and shaping in tight spaces. Accessibility: Ideal for grinding in hard-to-reach areas. Diamond Files: Precision Filing: Designed for precise filing and shaping of materials with various shapes and sizes available. Fine Detail Work: Suitable for fine detail work in jewelry making and toolmaking. Diamond Cutting Blades: Cutting Efficiency: Efficiently cut through glass, ceramics, porcelain, and hard metals. Versatile Shapes: Available in various shapes and sizes for different cutting tasks. Diamond Wire Saw Beads: High Precision: Offers high precision cutting for large and thick materials like stone and marble. Thick Section Cutting: Capable of cutting through thick sections with ease. Diamond Dressing Tools: Wheel Maintenance: Used for truing and shaping grinding wheels to maintain their performance. Essential for Precision: Crucial for precision grinding applications in industries like automotive and aerospace. Diamond Lapping Plates: Surface Finishing: Used for lapping and polishing to achieve high-quality surface finishes. Materials: Ideal for hard materials requiring fine surface finishes. Diamond Engraving Tools: Fine Detail Engraving: Designed for engraving and marking hard materials with intricate details. High Precision: Ideal for precise engraving work in jewelry and trophy making. Diamond Core Drills: Drilling Efficiency: Efficiently drill holes in hard materials like glass and ceramics. Versatile Sizes: Available in various sizes for different hole diameters. Diamond Cup Wheels: Surface Grinding: Effective for surface grinding and profiling on materials such as concrete and stone. Uniform Results: Provide a uniform and smooth finish. Diamond Cutoff Wheels: Precision Cutting: Designed for clean and precise cuts in materials like ceramics and glass. Essential for Accuracy: Common in precision machining applications. Diamond Flat Lap Disc: Flat Grinding and Polishing: Used for achieving smooth and uniform surface finishes on gemstones, glass, and ceramics. Consistent Results: Provide a consistent and high-quality finish. Diamond Grinder Heads: Glass Art Applications: Attachments for glass grinders, used for shaping and smoothing glass edges in stained glass and glass art projects. Convenience and Precision: Allow for precise glass shaping. Versatile and Convenient: Offer versatility and convenience in specialized applications; Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic: Specialized Applications: Designed for specific tasks, including carving, cutting, and grinding, in various materials. Diamension The dimensions of these diamond abrasive tools can vary depending on the specific type and application. a general overview of the typical dimensions for each category: Diamond Grinding Wheels: Diameter: Typically range from 4 inches (100 mm) to 12 inches (300 mm) or more. Thickness: Varies based on the wheel's intended use, with thinner wheels for precision grinding and thicker wheels for heavy-duty applications. Arbor Hole: The central hole through which the wheel is mounted on a grinder spindle can vary in size. Diamond Grinding Burrs: Diameter: Small burrs can be less than 1/8 inch (3 mm) in diameter, while larger ones can be several inches in diameter. Length: Varies depending on the shape and type of burr. Diamond Grinding Discs: Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders. Thickness: Typically thin for surface grinding applications. Diamond Mounted Points: Length: Varies but often around 1 to 2 inches (25 to 50 mm). Diameter: Typically in the range of 1/8 inch (3 mm) to 1/4 inch (6 mm). Diamond Files: Length: Varies based on the file type and purpose, ranging from a few inches to longer files for specific tasks. Types: Needle Files;Riffler Files;Flat Files;Half-Round Files;Round Files;Square Files;Triangle Files;Tapered Files;Slitting Files;Knife Files;Square Needle Files;Diamond-Coated Rifflers;Multi-Grit Files;Diamond Honing Files;Specialty Files; Diamond Cutting Blades: Diameter: Range from small blades for rotary tools to larger circular saw blades for cutting applications. Sizes can vary from a few inches to over a foot. Diamond Wire Saw Beads: Bead Diameter: Commonly in the range of 0.11 inches (2.8 mm) to 0.25 inches (6.4 mm) or more. Wire Length: Depends on the wire saw machine and its specifications. Diamond Dressing Tools: Dimensions vary widely based on the specific tool type and its intended use. Dressing tools come in various shapes and sizes. Diamond Lapping Plates: Plate Size: Varies from small plates for handheld use to larger plates used in machinery, with sizes ranging from a few inches to several feet. Diamond Engraving Tools: Tip Diameter: Typically very small, often less than 1/16 inch (1.5 mm). Length: Varies depending on the specific tool and application. Diamond Core Drills: Diameter: Range from small core drills for precision work to larger ones for heavy-duty drilling. Common sizes include 1/4 inch (6 mm) to several inches in diameter. Diamond Cup Wheels: Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders. Diamond Cutoff Wheels: Diameter: Sizes vary, but common sizes for handheld rotary tools include 4 inches (100 mm) and 7 inches (180 mm). Diamond Flat Lap Disc: Diameter: Typically range from a few inches to 8 inches (200 mm) or more. Thickness: Varies based on the intended use. Diamond Grinder Heads: Diameter: Varies based on the specific grinder head type and design. Diamond Bandsaw Blade Diamond-Coated Edge: The blade's cutting edge is coated with industrial-grade diamond particles, which are one of the hardest materials on Earth. This ensures excellent cutting performance and longevity. Continuous Rim or Segmented Rim: Diamond bandsaw blades can have a continuous rim (smooth edge) for smooth cutting or a segmented rim (notched edge) for faster material removal. Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic: Dimensions depend on the specific tool type, shape, and intended application, but they are often small and designed for precision work. Please note that these dimensions are general guidelines, and specific sizes and shapes may vary among manufacturers and based on the intended use of the tool. It's important to choose the right size and type of diamond abrasive tool for your specific application. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Diamond Wire Loop Saw for Cutting Ceramic |CHINA|Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Ceramic Diamantdraht-Kreissäge mit Keramikschneiden Keramikschneiden mit Continuous Diamant - Draht wie die 0.7mm OD Schleife Diamant - Draht für Keramiken verwendet wird , φ250, Trockenschneiden, Schneidgeschwindigkeit 40-70m / s, Vorschubgeschwindigkeit 30-70mm / min konnte der Ra bis zu 0,5-0,7 & mgr; m und die Lebensdauer des Diamantdrahtes beträgt 1,6-2,1㎡. Performance Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature ​The diamond wire loop is the cutting tool in this setup. It consists of a wire with diamond particles embedded in it. The specification for the diamond wire loop includes: Diameter: Typically, diamond wire loops have diameters ranging from 100 to 300 micrometers (μm), but it can vary depending on the specific application. Diamond Grit Size: The size of the diamond particles embedded in the wire, specified in mesh or micrometers.0.35-2.5mm Wire Length: The length of the diamond wire loop needed for the particular cutting application.100mm-10000mm Tensioning System: To maintain the proper tension in the wire loop, you need a tensioning system that can be adjusted to the required tension. This helps ensure the wire loop remains stable during cutting.100N-300N Feed Mechanism: A feed mechanism is used to control the rate at which the wire loop moves through the ceramic material. It should be adjustable to accommodate various cutting speeds. Coolant System: Cutting ceramics generates heat, so a coolant system is essential to prevent overheating and maintain the integrity of the diamond wire loop. Water or specialized cutting fluids are commonly used as coolants. Workholding and Fixturing: The ceramic material being cut must be securely held in place to ensure precision and safety during the cutting process. The type of workholding or fixturing system used depends on the shape and size of the ceramic workpiece. Control System: A control system is required to manage the feed rate, tension, and other parameters of the cutting process. It may involve computer numerical control (CNC) or manual control, depending on the level of automation. Safety Features: Safety is paramount when working with diamond wire cutting systems. Emergency stop buttons, safety interlocks, and protective enclosures are often incorporated into the setup to protect operators. Monitoring and Measurement: To ensure accuracy, it's important to have monitoring and measurement systems in place. These may include sensors to measure wire tension, temperature, and other relevant parameters. Environmental Considerations: Diamond wire cutting can generate dust and waste materials. Adequate dust extraction and disposal systems should be part of the setup to maintain a clean and safe working environment. Maintenance and Consumables: Regular maintenance is necessary to keep the diamond wire loop in optimal condition. Replacement diamond wire loops and other consumables should be readily available. Power Supply: Ensure a stable power supply to run the cutting machine, as voltage fluctuations can affect the cutting precision. User Manuals and Training: Proper training and user manuals should be provided to operators to ensure safe and efficient operation. Application Diamond Wire Loops are commonly used in cutting ceramic materials due to their precision and efficiency. The application of Diamond Wire Loop cutting in ceramics includes: Tile Production: Diamond Wire Loops are used to cut ceramic tiles with precision, ensuring uniform sizes and smooth edges. This is crucial in the tile manufacturing industry to produce high-quality, aesthetically pleasing tiles. Ceramic Wafers: In the electronics industry, ceramics are used to make substrates and wafers for various applications. Diamond Wire Loop cutting is employed to cut and shape these ceramic wafers, ensuring accurate dimensions. Ceramic Pipes and Tubes: Diamond Wire Loops are used to cut ceramic pipes and tubes for applications such as plumbing, industrial machinery, and laboratory equipment. Precise cuts are essential to ensure proper fit and functionality. Ceramic Components for Electronics: Ceramics are used in electronic components such as insulators, capacitors, and resistors. Diamond Wire Loop cutting ensures precise shaping of these components for optimal performance. Ceramic Art and Sculpture: Artists and sculptors use Diamond Wire Loop cutting to shape and sculpt ceramic materials, allowing for intricate and detailed designs. Ceramic Bearings and Insulators: In industries like aerospace and automotive, ceramic bearings and insulators are used for their high-temperature resistance and durability. Diamond Wire Loop cutting helps in shaping and finishing these components. Advanced Ceramics: Diamond Wire Loops are employed in cutting advanced ceramics used in aerospace, defense, and medical applications due to their exceptional hardness and wear resistance. Ceramic Laboratory Equipment: Laboratories use ceramics for various equipment, such as crucibles and vessels. Diamond Wire Loop cutting ensures precise manufacturing of these laboratory ceramics. Ceramic Grinding Wheels: In the manufacturing of ceramic grinding wheels used for precision grinding, Diamond Wire Loop cutting is used to shape and size the wheels accurately. Ceramic Insulation Materials: In the construction and industrial sectors, ceramic materials are used for insulation. Diamond Wire Loop cutting helps cut and shape these materials for installation. Diamond Wire Loop cutting is favored for ceramics due to its ability to achieve clean, precise cuts with minimal material loss and excellent surface finishes. It is essential in industries where ceramic materials are used for their unique properties and where precision is critical for the performance and quality of the end products. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Deine Meinung teilen Jetzt den ersten Kommentar verfassen. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

  • Diamond Wire Loop for Cutting Marble |CHINA|Hans Super Abrasive Diamond Tools

    Home Diamond Wire Saw Diamond Wire Loop Cut Marble Diamantdraht-Kreissäge mit Marmorschneiden Die Oberflächenbeschaffenheit von Marmor wird durch die Schnittgeschwindigkeit, die Vorschubgeschwindigkeit und die Zugfestigkeit von Endless Diamond Wires beeinflusst. Drahtdurchmesser: 0,75 mm Schneidematerial: Marmor Werkstückspezifikation: 120 mm * 120 mm * 400 mm Schnittgeschwindigkeit: 30m / s Vorschubgeschwindigkeit: 15 mm / min Zugfestigkeit: 150N Schnitteffekt: Der Ra kann bis zu 0,7 μm betragen. Performance Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature Features: Wire Diameter: With a wire diameter of 0.35mm-2.5mm, this saw is tailored for cutting marble. The specific workpiece specification (120mm x 120mm x 400mm) allows for versatility in applications, making it suitable for various projects. Cutting Speed: The impressive cutting speed of 30m/s ensures a quick and efficient cutting process. This speed is crucial for productivity, making it possible to complete tasks swiftly. Feed Speed: The feed speed is set at 15mm/min, providing precise and accurate cuts. This precision is vital to achieve the desired surface finish on marble with minimal room for error. Tensile Strength: The diamond wires used in the saw have a tensile strength of 150N, ensuring they are strong enough to endure the demands of the cutting process. This strength contributes to the wires' ability to maintain their shape and sharpness over time, resulting in consistent, high-quality cuts. Cutting Effect: One of the standout features of this saw is its remarkable cutting effect. With an Ra (surface roughness) of up to 0.7μm, it can achieve a smooth and polished finish on marble surfaces. This exceptional finish quality makes it suitable for a wide range of applications, including architectural projects and decorative pieces. Application This Diamond wire saw loop is highly effective for achieving a smooth surface finish on marble. It is commonly used in the stone industry for cutting and shaping marble slabs. Wire Diameter: The diamond wire used in this saw has a diameter ranging from 0.35mm to 2.5mm. The choice of wire diameter can depend on the specific application and the type of marble being cut. Workpiece Specification: The workpiece, which in this case is the marble, has dimensions of 120mm x 120mm x 400mm. These dimensions indicate the size of the marble blocks or slabs that can be effectively cut using this tool. Cutting Speed: The cutting speed of this diamond wire loop saw is impressive, reaching 30 meters per second (30m/s). High cutting speeds are desirable for efficient cutting operations. Feed Speed: The feed speed refers to how quickly the wire is moved through the material. In this case, the feed speed is set at a precise 15 millimeters per minute (15mm/min). This slow and controlled feed speed helps achieve precision in the cutting process. Tensile Strength: The diamond wire used in the saw has a tensile strength of 150-300 Newtons (N). Tensile strength is an important property as it ensures that the wire can withstand the tension and stress exerted during the cutting process without breaking. Cutting Effect: When using this diamond wire loop saw, it can achieve a surface finish with a roughness average (Ra) of up to 0.7 micrometers (0.7μm). A lower Ra value indicates a smoother surface finish, which is often desirable in applications where aesthetics and precision are crucial, such as in the production of high-quality marble products. In summary, this diamond wire loop saw is a specialized tool designed for cutting marble with precision and achieving a smooth surface finish. It operates at impressive cutting and feed speeds while maintaining a high tensile strength for durability. The cutting effect it provides is characterized by a low Ra value, indicating a high-quality surface finish. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentare Kommentar verfassen Kommentar verfassen Share Your Thoughts Be the first to write a comment. FAQ Q: What are the advantages of a flap wheel? Read more Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. Q: What is the difference between flap wheel and grinding wheel? Read more Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges. Q: What is the best flap disc for grinding welds? Read more Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice. Q: What is a flap disc grinding wheel used for? Read more A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings. Q: What is the best grit for flap discs? Read more Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending. Q: Which grit flap disc would leave the smoothest finish on metal? Read more For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal. Q: What is the best flap wheel for stainless steel? Read more Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel. Q: Can you put a flap disc on a bench grinder? Read more Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.

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